CONSALLEN

    FORAGER-1250

      LIGHT CABLE PERCUSSION DRILLING MACHINE


FORAGER CABLE TOOL DRILLING

Cable percussion (cable tool) drilling is the oldest, simplest, and most reliable technology available of borehole drilling, at the least capital cost.

It will drill any material and requires no mud, pits, pumps, chemicals, or compressors, yet will drill rock.

The method uses tools suspended on a wire rope, which are lifted and dropped to break up and remove material from the bottom of a hole. A variety of tools can be used. Clay cutters and stubbers allow rapid drilling in clays and in sands having some clay content, to remove solid plugs of material. Other bits perform in harder materials.

This non-invasive and sensitive borehole drilling method, allows discovery, testing and development as drilling proceeds. It is an appropriate method for water wells, environmental drilling, site investigation, remediation, and prospecting.

At only 400 Kg, this machine can be man-handled to places inaccessible to heavier equipment. Designed for drilling contractors & NGOs with a WATSAN programme, it is a useful means of finding sites for hand dug wells. The presence or absence of boulders can be quickly determined, in addition to the depth, quantity and quality of groundwater, eliminating the high failure rate of randomly sited dug wells.
Forager-55 trailer tripod rig with clay cutter tool & 100 Kg sinker bar, split legs, and a Lister-Petter 10 hp diesel engine
Forager   Trailer-tripod cable tool borehole drilling rig with 1250 Kg winch & 10 hp Lister-Petter diesel

FORAGER    -   ADVANTAGERS

Forager drilling is simple. It requires no additional materials, auxiliary pumps, mud chemicals or additional engines to operate. The single engine, and the winch with two levers, does all the work. The only other input that may be required in some materials is a little water. This is a small amount, to form a slurry with crushed or broken material, allowing it to be bailed out of the hole. For clay cutting or drive barrel drilling no additional water is necessary; hence the description as 'dry drilling'. Using a clay cutter/Drive barrel

The method will drill in any material from soft sands and clays to hard rock like granite. The rig is entirely mechanical with no hydraulics or electrics and, no clutch.

Setup is quick, and as the frame is light, is all done by hand using the balanced weight of the machine to help push up the tripod. This is a one-man job with no need of mechanical assistance.

The shell & auger (drive barrel) drilling method is non invasive. It does not cause modifications to the strata - it is simply removing material from the hole. This is similar in effect to the traditional pick & shovel hand digging method which was used to excavate open pits and wells.

The Forager drilling system is based on a high quality free-fall winch, which hoists and then lets fall a set of drilling tools to break up and recover materials to create a bored hole. Tools can include clay cutters, stubbers, rock crushers, bailers and drive sampling tubes. Clay cutters and stubbers take advantage of the property provided by the winch and tools in free-fall to cut a core, or plug, in any cohesive material (clays and sands with some clay content), which is removed from the tools at ground level. Rock crushing tools break up hard materials which can be removed with a bailer after adding enough water to form a slurry. Water extracted by bailing gives a good indication of the yield, and water quality at any level, without having to install pumps.

The machine is well balanced and can conveniently be wheeled by hand between sites without using a towing vehicle - including while carrying the drilling tools. The winch can be utilised to haul the rig to more difficult places, crossing streams etc. as the engine is sufficiently level to be run while the rig is folded and on its road wheels. Being able to 'walk' the rig between village sites can save considerably on the need for and cost of transport in support of a drilling programme. This facility also enables drilling to take place where there is no normal vehicular access. The rig, together with tooling, is canoe portable.

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FORAGER CABLE PERCUSSION RIGS   

Brutally rugged high quality rigs with very low inputs - quick one man set-up and operation; they cover the entire range of materials, with nothing extra to buy if the ground is harder than you thought. Machines are permanent, long life and maintanable, using high quality components. At their heart is the engine & winch combination; we use our own highly successful design of clutchless freefall drilling winch and good quality engines.

They are suitable equipment for contractors and NGOs producing typical rural water wells for hand pumps. Faster and cheaper than hand digging for rural development programmes - not stopped by boulders, and a profitable commercial investment for drilling water wells, site investigations, window sampling, remediation wells and other environmental drilling. Can be used for setting drive points, hydraulic (jet) percussion drilling, peizometers & insitu testing, geothermal drilling, and prospecting.

SPECIFICATION for FORAGER-1250 'STANDARD' BUILD

  1. Winch single line (bare drum) pull: 1250 kg (2750 lbs)
  2. Weight of drilling tools: 250 Kg (550 lbs)
  3. Drum capacity: 110m (360 ft) of 10mm dia. wire
  4. Speed of hoist on a bare drum: 38m/min. (125 ft/min.)
  5. Tripod frame hoisting capacity 5,000 Kg (11,000 lbs)
  6. Height under top sheave 4.575 mtrs. (15 ft.)
  7. Lister-Petter diesel engines standard, but also other diesels
  8. Road wheels (unbraked) & trailer towing gear - 50mm/2" ball
  9. Width over road wheels 1,300 mm (4'-3")
  10. Length on the road 6.1 m (20'-0") overall
  11. Towing weight (basic) 400 Kg (880 lbs) - capacity of wheel set is 750 Kg (1650 lbs) allowing tooling to be carried
  12. 4-inch permanent casing size suggested
  13. Demonstrations available at our works in UK
How to drill by Cable Percussion   An outline of the cable percussion drilling process.
Video clip   Snippet showing cable tool drilling with a clay cutter in boulder clay.

PICTURE RIGHT:
Forager drilling in chalk below superficial clays having driven 25m of 6" temporary casing - for water
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FREE-FALL WINCH   

The main component of this drilling system is the Consallen F-1250 free-fall wire winch, providing a bare drum single line pull of 1,250 Kg (2750 lbs) at a hoisting speed of 38m/min. An overload protection device is fitted.

The winch is clutchless, being based on an internal epicyclic gearbox, and is operated and controlled entirely by two external band brakes. A foot pedal operates the drum brake and a hand lever controls a second brake, which causes the drum to reel in when it is applied. Relaxing the hoist lever allows the tool string to fall freely for maximum impact in the hole. However, control of the tool string when handling it above ground is excellent, sensitive, finger light and easy. The foot brake can be locked on with simple catch, allowing the operator to walk away from the machine, leaving the tools suspended.

FREE-FALL WINCH

The winch drum has a dividing plate, providing an area of storage separated from the active wire length. The substantial cage over the winch drum acts both as a wire guide and protection. Weather proof covers are provided for brakes and the belt drive.

The picture shows controls at the operating side, with a Yanmar engine alternative to the normal Lister-Petter; other engines are also possible. The Yanmar has a recoil starting system, as against the crank handle of the Lister-Petter.

As shown here, the winch is entirely mechanically powered via a belt drive from the engine. The belt drive is permanent and cannot normally be disengaged. For special purposes, the winch can be driven by hydraulics, which provide some addtional control options.
F-55 winch with Yanmar engine
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ready to tow to site
TOWING

The rig, when folded, can easily be towed by a small car or pickup - even carrying all the drilling tools in the central cradle formed by the tripod. The balance of the machine means that it can be wheeled easily by hand.

Shown here with the Lister-Petter diesel engine option - a cast iron engine 45 Kg heavier than the Yanmar, with crank handle starting, and about 10% more torque than the aluminium Yanmar.

The KIT - for local completion

For certain overseas purchasers the drilling machine is available in kit form. It is supplied partially completed, with sub-assemblies ready for welding to locally supplied rectangular and square hollow section (box section tubes).

Completion of the rig requires simple and commonly available skills and equipment for hand cutting and welding. We have a separate CD which illustrates the work required and the components supplied, which will be sent on request.

The advantages of this approach are that cost of the kit is less than would be the case for equipment completely finished in UK, the freight cost is reduced, and the import cost is less for self-coloured components than for bright galvanised items.

Some additional information on the Kit version of the rig is shown on the Price List for which a link is provided in the section below.

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OTHER TYPES of WORK -- (Other uses for this equipment)

Tripod type drilling machines shown here lend themselves to activities, other than plain drilling, utilising the freefall features offered by the particularly robust type of wire winch.
  • Driven wells (drive points or well points) can be made either at ground level, after drilling a pilot hole, or in the bottom of an existing well.
  • Piles may be driven for foundations using either top or bottom driven methods with open or closed tubes. Timber piles can also be driven by the drop hammer method. The Machine is also offered as a short piling frame - either skid mounted or wheeled, for moving about sites and road towing. Wheel sets are easily detchable. Schematic of a Piling Frame version
  • The machine may be used for work-over duties such as well cleaning, development, surging and bailing of existing wells and bore holes.
  • The chiseling action of a falling string of tools may be used for simple hydraulic drilling with water flush & hand oscillation. This equipment is versatile and reliable in many common formations, using very elementary tools based on cheap plumbing pipes.
  • Site investigation work can be undertaken, including the recovery of undisturbed samples of the U4, U100, Acker and Shelby Tube type. Standard Penetration Tests (SPT) and Cone Penetration Tests (CPT) can also be undertaken.
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PRICES

Consallen Group Sales Ltd., P.O. Box 2993, Sudbury, Suffolk CO10 0ZB, UK.
Tel/Fax: +44-(0)1787-247770; e-mail: sales@consallen.com

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